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Cement • Industrial AutomationBursa, Turkey
PLC & SCADA Control Modernization
Replaced an obsolete 20-year-old relay and legacy PLC system with redundant Siemens S7-1500 controllers and WinCC SCADA.
48%
Downtime Reduced
3x Faster
Fault Resolution
9 Months
Payback Period
Siemens S7-1500HWinCC ProfessionalPROFINETABB ACS880 VFDs
Textile • Energy IntelligenceKarachi, Pakistan
Plant-Wide Energy Intelligence & Monitoring
Deployed 110 digital power and steam meters linked to Nexus EnergyCloud dashboard across spinning and dyeing divisions.
19.4%
Energy Cost Savings
0.99
Power Factor
420 Tons/Yr
CO2 Reduction
Schneider PowerLogic METSENexus EnergyCloudJanitza UMGModbus TCP
Food & Beverage • Mechanical ReliabilityIzmir, Turkey
Predictive Maintenance & Vibration Program
Implemented continuous wireless vibration and ultrasound monitoring across 45 critical pumps, blowers, and compressors.
0 Events
Catastrophic Failures
90 Days Prior
Early Detection
-35%
Maintenance Cost
Wireless Vibration NodesEmerson CSI 2140Nexus Cloud DiagnosticsPruftechnik Laser Alignment
Petrochemical • Advanced InspectionLahore, Pakistan
Thermal Inspection & Switchgear Audit
Executed comprehensive radiometric infrared thermography scan on 84 main distribution boards and transformer switchyards.
14 Corrected
Critical Hotspots Found
-12%
Insurance Premium
24 Hours
Audit Time
FLIR T865 Radiometric CameraFLIR Thermal Studio ProUltrasonic Flaw Inspector
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