Industry Architecture
Heavy Cement & Mining Industry Engineering
Cement manufacturing requires extreme mechanical durability, precise thermal kiln loop management, and continuous energy optimization due to high electrical and thermal load demands.
Heavy Cement & Mining Industry Architecture
Heavy Cement & Mining Industry Engineering
On-Site Deployment in Turkey & Pakistan
Common Operational Challenges in Heavy Cement & Mining Industry
•High electrical energy costs during raw and finish grinding cycles
•Severe mechanical vibration and gear wear on heavy mill drives
•Thermal refractory lining degradation in high-temperature rotary kilns
•Dust accumulation damaging legacy electrical switchgear
Automation Solutions
- Kiln Feed Burner Control Loop
- Raw & Finish Mill PLC/SCADA Integration
- Baghouse & Dust Collector PLC Automation
Energy Solutions
- Finish Mill Heavy Motor Energy Profiling
- Active Harmonic Filtering for VFD Grinding Lines
Reliability & Inspection
- Online Vibration Monitoring on Raw Mill Reducers
- Laser Alignment for Kiln Support Rollers
- Rotary Kiln Shell Infrared Thermography
- 3D Ultrasonic Tomograph Concrete Integrity Scan
Control System Topology
Typical Control Architecture
Redundant Siemens S7-1500H controllers linked via PROFINET fiber ring to central WinCC SCADA control room and Cloud Energy Portal.
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